ECL FlexAL Cable Solution

04 October 2024

FlexAL achieves savings in industrial facility

FlexAL Article image

 

In a new purpose-built industrial processing facility, Electrical Connections provided its FlexAL cable solution for submain connections. The use of FlexAL facilitated an easy install option, while achieving significant cost and labour savings for the project.

 

Project Background

The facility required a reliable and efficient method to transfer power from the main switchboard throughout the factory. To meet this requirement, Electrical Connections supplied 1,200 meters of FlexAL 240mm cable, which was installed on elevated cable trays to provide power to various parts of the building.

 

Cost and Labour Savings

By selecting Electrical Connections FlexAL over traditional copper cable, the project achieved substantial financial savings. FlexAL's lightweight aluminium construction led to a direct material cost reduction of over $15,000. Additionally, the reduced weight of the cable enabled the contractor to cut labour needs in half, requiring only six labour hands instead of the twelve that would have been necessary for a copper installation of this magnitude. The ease of handling FlexAL, due to its flexible nature, further contributed to the project's success, reducing installation time and complexity.

With the current elevated and volatile LME rate for copper, Electrical Connections FlexAL offered significant cost savings of up to 50%, without compromising on performance. The decision to use FlexAL was an essential factor in keeping the project within budget and on schedule.

 

Contractor Feedback

The contractor praised the flexibility of ECL’s FlexAL cable solution, noting that its lighter weight and easier manoeuvrability made installation much more efficient than using copper cable. This flexibility was particularly advantageous in the tight, elevated installation points across the facility. ECL’s technical team provided support throughout the project and assisted with matching the specific connectors to the specified conductor size.

 

Click here to view the FlexAL product spec sheet.

 

Other Products Utilised

In addition to FlexAL cable, the below Electrical Connections products were used in this project to ensure a seamless and high-quality installation. Click each image to read more about each product.  

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